Company Update: Ultra High Rate Composite Deposition System

Case study spotlight: Ultra High Rate Composite Deposition System for NCC

This month we delve into one of the largest and most challenging projects the Loop Technology team has undertaken so far.

With innovative engineering and support from consortium partners Güdel and Coriolis Composites, the team created a system that is helping the National Composites Centre (NCC) make huge leaps forward in composite manufacturing.

The Problem

The National Composites Centre (NCC) needed a way to revolutionise the production of commercial aircraft wings; to build wings 10 times faster than what was possible with existing methods.

The Outcome

The Ultra High Rate Composite Deposition System allows the NCC to develop and automate the production of large composite preforms, and achieve processes with millimetric accuracy.

close up of fibreFORM suction cups

The Solution

A 31m x 17m preforming cell integrating several technologies to deliver a range of capabilities including:

  • Cutting and kitting ply up to 5m wide x 20m long
  • Deposition of both dry fibre tape and wide format ply
  • Trimming of preforms to net-shape

Click to learn more about some of the technology we provided:


Pick, form and layup ply onto double curvature shapes.


Trims preforms to net shape.


Pick and roll up dry fibre ply up to 20m in length.


Generate and simulate ply pick and place.

You can discover all the technology and the challenges involved on our website:

We are attending JEC World 2023

From the 25th to the 27th of April, Loop will be exhibiting at JEC World, the leading international composites show, in Paris. Find us in hall 6 at stand 52.

Follow us on LinkedIn for updates

New job opportunities at Loop

We have some exciting new opportunities to join the team here in Dorset.

Visit our website to find out more and see how you could be involved in cutting edge technology today.

Find out more

Meet Bravura, Loop Technology’s new robotic arm

Our four-year ATI grant funded R&D project with Spirit AeroSystems is now complete!

The result is Bravura; a new type of robotic arm for high accuracy automation including sealing and inspection inside aircraft wings and other confined spaces.

Find out more from our Technical Director in our latest video or on our website

Read the full press release

Thank you for reading. Please get in touch if you would like to learn more, or talk to us about your requirements.

01305 257108

Loop Technology Ltd.
Loop Technology Centre
Paceycombe Way, Poundbury,
Dorchester, Dorset,

Phone: 01305 257108

Company No. 03498849

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